Die casting has become the most preferred method for designing metal products because it makes processing work easier. When you process your products through this method, you will not need any machining or assembling of the different sections. The process also provides dimensionally stable chips, making the processing work more efficient.

For experts who have been using the method for long, die casting is straightforward and easy to use. For beginners, however, it is possible to make mistakes. Here are some mistakes to be on the lookout for when casting die during metal processing.

Failing to Use Proper Drafts for Die-Casting Parts

It is essential to incorporate drafts before your casting process to prevent the materials from getting stuck in the mould or tool during processing.  The draft that you use should start from the parting line, and be careful where you place the drafts as that affects the final results. It is also vital to understand how you are going to use the draft before you begin the process.

Failing to Plan for Uniformity

It is essential to make sure that your product is uniform by using the correct designs. Designing parts with sections that have different thicknesses will result in products that are not uniform. The secret of processing products with no defects lies in making sure your designs are uniform.

Sometimes you may also need to make products with variations depending on their functionality. That will require you to make gradual changes in your design to attain your desired thickness.

Using Inadequate Clamping Force

One of the principles of proper die casting is making sure you use a machine with the right clamping force. You must ensure the two die halves are well held together to keep the injected molten within the two dies. Sometimes manufacturers pay no attention to the clamping force of the machine they use, resulting in metal splatter and messes in the casting process.

Metal splatter leaves you with a shabby look at the edges, and you will have to spend a lot of your time making the parts smooth. If you want to avoid this mess, use proper clamping force for your metal.

Failing to Design for Better Finishing

Applying the finishing is the last step in the die-casting process. It is critical to determine your finishing during the design process. That gives you time to look at the finishing and make any necessary adjustments. Comparing different finishing designs will provide you with an opportunity to choose the best for your product.

Understanding the common mistakes made during the die-casting process will help you avoid them. You can also get help from the experts to ensure your die-casting process is effective.